Automation Retrofits
Get more from your existing investment. MTLI Group retrofits and upgrades automation systems to deliver modern performance without complete replacement.
The MTLI Advantage
- Extend equipment life by 10+ years
- Improve performance 20-40%
- Modernize controls and software
- Add new capabilities to existing systems
- Reduce maintenance costs
- Minimize capital investment vs replacement
Controls Upgrades
Replace aging PLCs and drives with modern systems.
Speed Improvements
Increase conveyor speeds and throughput.
Safety Upgrades
Add modern safety systems and guarding.
WCS Integration
Connect legacy systems to modern software.
Motor Replacements
Upgrade to efficient VFD-controlled motors.
Sensor Upgrades
Replace sensors and scanners with current technology.
How We Work
System Assessment
Evaluate current system condition and performance.
Upgrade Plan
Identify improvement opportunities and priorities.
Design
Engineer retrofit solutions for your system.
Installation
Implement upgrades with minimal disruption.
Testing
Validate performance improvements.
Documentation
Update as-built documentation and training.
20-Year-Old Sortation System Retrofit
"MTLI upgraded our aging sorter with new controls, drives, and WCS integration. We're now running 35% faster than when it was new, at a fraction of replacement cost."
, VP Operations, Parcel Carrier
Related Services
Related Pages
Industries We Serve
Deep-Dive Guides
Common Questions, Answered
How do we know which automation actually fits our operation?
We are brand-agnostic across 500+ manufacturer partners worldwide, so the engineering starts with your data: throughput, SKU profile, ceiling height, and budget, not with whatever one vendor happens to sell.
Can automation be phased instead of one big project?
Yes, and it usually should be. Quick wins start under $100K, then storage and picking, then advanced robotics, each phase funding the next. Our 24-month roadmap approach is built exactly for this.
Who installs, integrates, and supports it?
MTLI, end to end: installation, controls and electrical, WCS/WES software integration, commissioning, and lifecycle support. One accountable team instead of an integrator pointing at an installer.
What ROI should we expect?
We model ROI on your real labor and throughput numbers before you commit a dollar. Book a call and a specialist will run your operation through the same model we use on $100M+ programs.
Ready to Get Started?
Contact our team today for a free consultation and customized quote.